Staff Global Manufacturing Test Engineer

Staff Global Manufacturing Test Engineer


Orsenigo, Italy

Job purpose

BorgWarner PowerDrive Systems is currently looking for “dynamic, results driven” individual to join as a GME Lead Test Engineer. The GME Lead Test Engineer is responsible for developing new Manufacturing Test systems in the Product Development process for Automotive ICE and Electrification Products.

Key responsibilities

  • Manufacturing engineering test leader for product development program teams responsible for pre-serial production program launch of new electrification product test solutions;
  • Owner of manufacturing test system design for test equipment throughout pre-production product design cycle;
  • Design and document test mechanizations need for equipment builds;
  • Conduct peer reviews of test plan;
  • Support completion of TTT list;
  • Collaborate with systems and electrical design engineers to define test requirements, product testability software, and test loads;
  • Support plants for customer meetings;
  • On-site installation of test equipment;
  • Support GME team with information need for CAPEX activities;
  • Conduct pre-production prototype and validation builds in engineering proto lab operations;
  • Work with global manufacturing plant operations staff, new program launch leaders and manufacturing engineering, and other competencies in a collaborative environment to insure successful product launch into serial production operations;
  • Support new business pursuit Start Center activities by providing guidance for test equipment cycle times and cost estimates as well as required test processes. Advise on possible test architecture changes to aid in CAPEX reduction.

What we’re looking for

  • Bachelor of Science in Engineering;
  • Minimum 10+ years Engineering experience with functional test of engine controllers, transmission controllers, Inverters, and/or DCDC converters as well as experience with HIPOT, PTC, Run-In, and R-Theta test;
  • Experience working with NI TestStand;
  • Completion of high voltage training;
  • Experience working with high power devices;
  • Excellent oral and written communication skills to effectively communicate with all levels of the Organization;
  • Ability to read and comprehend electrical schematics for ICE and Electrification products;
  • Manufacturing Engineering Production Support experience;
  • Nice to have software development skills in one or more software languages: MS Visual Basic, C++, or C;
  • Analytical, technical, and statistical skills;
  • Detail-oriented and self-motivated;
  • Demonstrated Strong trouble shooting skills;
  • Experience working with international Mfg. sites, suppliers, and customers;
  • Available to travel internationally required, up to 20% of time;
  • Experience training others.

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