Mechanical Design Engineer, Drive Unit E-Motor

Tesla

Design and 3D modeling of mechanical components and assemblies including sheet metal, magnetic wire, insulation systems, and others.
Solve tight packaging challenges including sealing, thermal management, interconnections, shock and vibration management, electromagnetic interference, electrical insulation etc.
Create drawing packages and manufacturing instructions for parts and assemblies.
Assist hands-on in engineering prototype builds and component fabrication.
Collaborate with other mechanical, systems, electrical, digital control, manufacturing, and test engineers to take designs from a clean sheet through prototypes and into mass production.

B.Sc./M.Sc./Ph.D. (w/ relevant internship/working experience) in Mechanical Engineering and evidence of exceptional ability.
Deep understanding of Mechanical Engineering fundamentals (heat transfer, fluids, statics, dynamics, structural design).
Understanding of electric machine design and electromagnetics, with a focus on induction and permanent-magnet traction motors, including stator/rotor geometry, and failure modes.
Proficiency using 3D mechanical design and analysis tools (CATIA V5 and/or V6, ANSYS).
Experience using GD&T to control part features.
Hands-on experience to build and test prototypes.

Experience with dynamic and electro-magnetic systems challenges such as NVH, EMI, high voltage .
Experience with high volume manufacturing processes such as injection molding, stamping, etc.
Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
Knowledge in environmental, reliability, and safety requirements for automotive applications.

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