Mechanical Design Engineer, Audio

Tesla

Berlin, Germany

What to Expect

Tesla is seeking a skilled and motivated Mechanical Design Engineer to join the Autopilot and Electronics Product Design team. In this role, you'll lead the mechanical design of audio components—including speakers and microphones—to deliver an immersive listening experience and studio-grade sound quality across Tesla's vehicle lineup.

What You’ll Do

Partner with audio engineers to define system architecture and develop mechanical implementations;
Optimize audio components for acoustic performance, integration, size, mass, and ease of assembly;
Lead hands-on modeling and design of mechanical components and assemblies, including plastic, sheet metal, and die-cast parts;
Conduct mechanical design analyses: structural, tolerance stack-ups, FEA, and design for assembly (DFA);
Create detailed 3D models, technical drawings, and documentation using CATIA;
Support prototype builds, component fabrication, testing, and validation efforts;
Develop engineering and reliability test plans, analyze test data, and troubleshoot design issues;
Partner with suppliers on DFM feedback and support tooling development and assembly bring-up;
Guide designs from prototype through production and deployment.

What You’ll Bring

Bachelor's degree in Mechanical Engineering or equivalent experience;
5+ years of experience in mechanical design;
Experience developing acoustic components or modules;
Proficiency in CAD software (3DX CATIA preferred);
Strong knowledge of mechanical design principles, materials, and manufacturing processes;
Familiarity with finite element analysis (FEA) tools (ANSYS preferred);
Track record of taking designs from concept through mass production;
Basic understanding of electrical and thermal design fundamentals, including PCBAs and electronics packaging;
Strong first-principles problem-solving skills (stress-strain analysis, thermal management, tolerance optimization, cost and mass reduction);
Excellent communication and collaboration skills;
Comfort working across regions, including occasional international travel.