Composite Manufacturing and Process Engineer

Composite Manufacturing and Process Engineer

The Exploration Company

Bordeaux, France

We are seeking a talented Composite Manufacturing and Process Engineer to bridge the gap between laboratory-scale development and full-scale industrial production of our thermal protection systems.

Key Responsibilities:

Industrialisation of Thermal Protection Systems and Other Materials:

• Collaborate with the R&D team to transition thermal protection systems from laboratory-scale prototypes to industrial processes, with key phases including Resin Transfer Molding (RTM) and curing;
• Identify and optimize key production parameters, ensuring robust process control;
• Conduct the industrialisation of post-processing steps, such as surface finishing and inspection, to meet quality standards.

Process Qualification and Control:

• Define qualification plans for processes, machines, and tooling to ensure operational readiness;
• Implement control and monitoring plans to maintain stability and reliability during production;
• Develop maintenance and surveillance systems for production equipment;
• Train and qualify operators.

Establishing and Optimising Production Lines:

• Define the industrial tools and machines required to meet production cadence targets;
• Procure and implement machinery and equipment in the right quantities to ensure operational efficiency;
• Manage the entire supply chain, ensuring all components are available and under control to support seamless production.

Production Support and Anomaly Management:

• Provide hands-on support during production ramp-up phases to ensure stability and resolve issues;
• Monitor production processes and manage anomalies, implementing corrective actions and continuous improvement measures.

Continuous Improvement and Scalability:

• Lead initiatives to improve productivity, reduce costs, and ensure scalability for future production needs;
• Collaborate with cross-functional teams to ensure that designs and processes align with industrialisation goals.

Qualifications:

Education and Experience:

• Degree in industrial engineering, mechanical engineering, materials science, or a related field;
• Significant experience in industrial project management, process development, and manufacturing.

Technical Skills:

• Strong knowledge of manufacturing processes, especially related to molding, RTM & infusion and advanced materials;
• Expertise in process qualification and anomaly resolution;
• Proven ability to implement quality systems and ensure process stability.

Leadership and Collaboration:

• Exceptional leadership skills to coordinate cross-functional teams and manage resources effectively;
• Ability to work collaboratively with design, R&D, and production teams to achieve shared goals.

Personal Attributes:

• Attention to detail and precision in industrial processes;
• Excellent problem-solving and decision-making skills;
• Strong communication abilities to ensure clear alignment across teams.

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