Project Engineer - Exhaust Systems

Project Engineer - Exhaust Systems

Aston Martin

Gaydon, United Kingdom

Job Purpose:

Project/design lead of Exhaust Systems & Finishers for all AML future/current programmes/product. (100% Exhaust Finishers / 50% Exhaust System content)

Key Duties & Responsibilities:

  • Project/design ownership of cold end exhaust & finishers, across multiple vehicle/powertrain platforms & applications following AML product creation processes.
  • Definition of muffler system, acoustic control, sensors & finishers specification.
  • Ensure component designs achieve L&C, IPR, quality, performance, function, cost & timing targets.
  • Define / maintain & apply component archetypes, design manuals & standards.
  • Lead concept system/component selection & supplier commodity selection.
  • Manage internal/external resource in delivery of 3/2D CAD.
  • Ensure CAD designs achieve failure mode avoidance, design for manufacture, service & logistical requirements.
  • Supervise, check & approve engineering drawings ensuring correct application of GD&T/quality & AML drafting standards.
  • Generate bill of materials.
  • Generate prototype & production engineering releases.
  • Perform analysis & data judgement in line with final engineering sign-off requirements.
  • Create & maintain system/component timing plans.
  • Create & maintain system/component cost.
  • Lead quality history reviews (QHR), failure mode avoidance (FMA) & design verification planning activities (DVP).
  • Support all virtual verification activities including package, CAE analysis & virtual builds.
  • Lead cross functional external supplier liaison through the inclusion of engineering, procurement & quality teams.
  • Lead cross functional internal core team/design reviews.
  • Support prototype & production builds.
  • Ownership of related concerns & containment activities.
  • Support testing of system & components (virtual / physical).

Qualification & Experience:

  • Previous experience essential to undertake this role.
  • Experience required of OEM Exhaust Systems at component, system & vehicle levels
  • Technical design knowledge using 1st principles of Exhaust Systems
  • User knowledge - Siemens PLM TeamCentre
  • Knowledge of CAE techniques & their application within Exhaust Systems
  • Knowledge of Exhaust System validation – virtual & physical
  • Knowledge of automotive product creation systems & timing
  • Knowledge of automotive failure mode avoidance tools & techniques
  • Knowledge of manufacturing tools, techniques, processes & materials
  • Supplier management
  • Broad knowledge of Powertrain & Vehicle engineering components, attributes & functions
  • Awareness of future emissions legislation & it’s specific application to exhaust system design
  • Capability to cost estimate completed system, based on surrogate quote benchmarking
  • Mechanical engineering degree or equivalent qualification/experience
  • Siemens PLM TeamCentre

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© EuroJobsites 2021

EuroJobsites is a registered company number: 4694396 VAT number: GB 880 9055 04

Registered address: EuroJobsites Ltd, Unit 8, Kingsmill Business Park, Kingston Upon Thames, London, KT1 3GZ, United Kingdom

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